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The pinwheel method for forming grout specimens has been around for a very long time, and it is my preferred method for making grout specimens.
The intent is that the cardboard can provide some of the water absorption like you see from masonry units, but how similar that absorption is to the corresponding construction may not be known.
If you see a testing technician using an alternative method, be sure that the project specifier is aware and approves the method. The approval of the method by the specifier and the conversion factors is limited to a single specimen shape, method of forming, masonry units used, and grout mix.
Finally, the coefficient of variation in the test results for the alternative forming method must be less than or equal to the coefficient of variation using the standard forming method.
As can be seen, careful consideration and application of alternative forming methods is necessary to ensure project success. While testing technicians are usually responsible for masonry prism testing, it is very important that actual masons do the prism construction. The standard also specifies that a set consists of three individual prisms. Finally, transport of prisms from the job to the laboratory is very important. Figure 4 shows an example of a good way to secure specimens.
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I hope that this article helps to identify some things to keep an eye on when materials are sampled and tested at your next project.
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